Design, engineering & MANUFACTURING services 

PACIFIC COAST ENGINEERING

AEROSPACE

​​​​BRUSHLESS, INTEGRATED MOTOR CONTROLLER / ESC

Our brushless motor controller design is based on an Atmel Atmega8 microcontroller and is designed for high power density, efficiency and compatibility with industry standard control protocols and drive motor parameters. The controller is designed to integrate with the motor housing assembly, greatly improving performance while reducing mass and volume.

Specifications

  • ​For use with lithium batteries up to 25V
  • 30A continuous current rating
  • Sensorless commutation control
  • 1.5" x 0.75" outer footprint
  • Hardware reverse polarity protection


Deliverables

  • Circuit design & schematics
  • PCB layout
  • Bill of materials (BOM)
  • Six (6) assembled, tested controllers
  • Production test plan
  • Low-volume production assistance


Tools & technology

  • Atmel assembly programming language
  • Eagle CAD circuit design & PCB layout
  • Surface-mount soldering assembly
  • Dynamometer power testing & tuning 


Project duration: five months, from initial specification gathering to delivery of finished goods​